彩涂鋁卷普遍應(yīng)用場景,輥涂是全部鋁合金板防水卷材噴漆生產(chǎn)線中一個重要的工藝流程,噴涂產(chǎn)品質(zhì)量的好壞,尤其是傳導(dǎo)率質(zhì)量的好壞,當(dāng)即損害產(chǎn)品裝飾設(shè)計實際效果。因此先要把握噴涂全過程中的非常容易導(dǎo)致彩涂鋁卷質(zhì)量下降的主要原因。
Color coated aluminum coils are widely used in various production lines, and roller coating is an important process in all aluminum alloy waterproof coil production lines. The quality of the sprayed products, especially the conductivity quality, immediately damages the actual effect of product decoration design. Therefore, it is important to grasp the main reasons that can easily lead to a decrease in the quality of color coated aluminum coils during the entire spraying process.
1、機(jī)器設(shè)備:噴涂生產(chǎn)線規(guī)則機(jī)械設(shè)備制作完好無缺,機(jī)械設(shè)備制作規(guī)則運行穩(wěn)定,不行以有橫、豎向顫抖,噴涂輥規(guī)則碾磨細(xì)致。涂電腦裝機(jī)全部輥筒橫著顫抖, 必須操作在容許領(lǐng)域內(nèi),不然將比較嚴(yán)重?fù)p害鍍層工藝性能。
1. Machinery and equipment: The spraying production line rules and the production of mechanical equipment are intact, and the production rules and operation of mechanical equipment are stable. There should be no horizontal or vertical shaking, and the spraying roller rules and grinding are meticulous. All rollers of the coating computer installation machine tremble horizontally and must be operated within the allowable range, otherwise it will seriously damage the coating process performance.
2、自然環(huán)境:規(guī)則噴涂室內(nèi)部整理整潔,保證防污、防蛀和必定的自然通風(fēng)特性,保證噴涂工藝性能不會遭到環(huán)境污染。別的由于平均氣溫改變而當(dāng)即改變加工工藝規(guī)范。
2. Natural environment: The interior of the regular spraying room is tidy and tidy, ensuring anti fouling, anti moth, and certain natural ventilation characteristics, and ensuring that the spraying process performance will not be polluted by the environment. Other processing specifications are immediately changed due to changes in average temperature.
3、原料:修建涂料和鋁卷是噴涂全過程中能損害噴涂質(zhì)量的要素,由于修建涂料的批號中間存有偏色,修建涂料粒度缺乏而涂敷率不高,修建涂料與有機(jī)溶劑相互配合欠安、層次這些會當(dāng)即損害噴涂實際效果而形成缺陷,鋁卷板材的不整平、膜厚不勻稱、邊緣拉伸應(yīng)變度欠安等也當(dāng)即損害產(chǎn)品質(zhì)量和總體應(yīng)用。因此,在選擇原料時,應(yīng)嚴(yán)控。
3. Raw materials: Construction coatings and aluminum coils are factors that can damage the spraying quality throughout the entire spraying process. Due to the presence of color deviation in the batch number of construction coatings, the lack of particle size of construction coatings and the low application rate, poor coordination and layering between construction coatings and organic solvents, these can immediately damage the actual spraying effect and form defects, such as uneven and uneven film thickness of aluminum coil plates Poor edge tensile strain and other factors can immediately damage product quality and overall application. Therefore, strict control should be exercised when selecting raw materials.
4、人為失誤:對技術(shù)性掌握情況和實際操作的規(guī)范化,是得到高質(zhì)量噴涂實際效果的重要。因此,要提升對作業(yè)者的學(xué)習(xí)培訓(xùn)和讓作業(yè)者把握噴涂技術(shù)性的基本原理和關(guān)鍵點,提升義務(wù)性,嚴(yán)苛按安全操作規(guī)程展開實際操作,以保證高質(zhì)量的噴涂產(chǎn)品。
4. Human error: The standardization of technical mastery and practical operation is crucial for achieving high-quality spraying results. Therefore, it is necessary to enhance the learning and training of operators, enable them to grasp the basic principles and key points of spraying technology, enhance their obligation, and strictly follow safety operating procedures to carry out practical operations, in order to ensure high-quality spraying products.
以上扼要概括了形成彩涂鋁卷質(zhì)量下降的主要原因,期望能夠引起我們的重視。噴漆工藝對噴涂的質(zhì)量密切相關(guān),規(guī)則對噴涂輥、提漆輥、計量檢定輥和板材相對性線速比例操作在必定的領(lǐng)域內(nèi)。要根據(jù)不一樣的管理體系和噴涂產(chǎn)品的膜厚,對修建涂料設(shè)置必定的黏度領(lǐng)域,保證噴涂順利展開,推動產(chǎn)品質(zhì)量的提升。修建涂料的干固加工工藝, 烘干箱操作必須按要求操作,不行隨意改變。
The above briefly summarizes the main reasons for the quality decline of color coated aluminum coils, and we hope to pay attention to them. The spraying process is closely related to the quality of spraying, and the rules apply to the operation of spraying rollers, paint lifting rollers, metrological verification rollers, and the relative linear velocity ratio of the sheet metal in certain fields. According to different management systems and film thicknesses of sprayed products, certain viscosity fields should be set for construction coatings to ensure smooth spraying and promote the improvement of product quality. The dry and solid processing process for building coatings and the operation of the drying oven must be carried out according to the requirements and cannot be changed arbitrarily.
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